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How to
Install

EASY INSTALLATION SO YOU CAN GET OUTDOORS

Kit Includes:

  • Front Left Leg
  • Rear Left Leg
  • Assembled Deck
  • Frontline Right Leg
  • Cross Brace Members (2)
  • Deck
  • Rear Right Leg
  • Headache Rack

Hardware Included:

QTY Size Length Description Destination:

  • 18 5/16 1″ Carriage Bolt Rear & Front Legs, Cross Brace
  • 18 5/16 – Nut Rear & Front Legs, Cross Brace
  • 18 5/16 – Flat Washer Rear & Front Legs, Cross Brace
  • 18 5/16 – Lock Washer Rear & Front Legs, Cross Brace
  • 4 3/8 1 1/2″ Carriage Bolt Rear Legs/Capture Channel
  • 4 3/8 – Flat Washer Rear Legs/Capture Channel
  • 4 3/8 – Nylock Nut Rear Legs/Capture Channel
  • 3 5/16 3″ Hex Head Bolt Headache Rack
  • 5 5/16 – Flat Washer Headache Rack
  • 1 5/16 – Fender Washer Headache Rack
  • 3 5/16 – Nylock Nut Headache Rack
  • 4 – LED with Grommet Deck Sides

1 Install Kit Containing:

  • Four 1/2” x 2-1/2” Grade 8 Hex Head Bolts, Four 1/2” Nylock Nuts, Four
  • 1/2” Flat Washers, Four 1/2” USS Flat Washers, Four Composite
  • Backing Plates.

Your New Truck Deck Will Arrive In One of Two Formats:

  • Assembled and ready for install:
  • Knock Down format with front legs, rear legs, front cross bars, headache rack and clearance lights requiring assembly:

If your deck arrived in assembled format, skip Assembly Instructions” and move directly to “Final Installation Instructions.”

Prior to assembly, check that you have all the necessary hardware:

FRONT LEG / CROSS BRACE MOUNTING

(Note LHS and RHS Front Leg)

  • Align the two 25/64″ holes on the side of the front leg with matching holes on the deck frame z-bar.
  • Place a 5/16″ x 1″ carriage bolt through the deck frame z-bar, then through the front leg (working from the inside-out, so that the head of the bolt is on the inside of the deck).
  • Place a 5/16″ flat washer, followed by a 5/16″ lock washer, then a 5/16″ not over torque the carriage bolt.
  • On the front of the front leg there are three holes for additional 5/16″ carriage bolts. The cross bracing mounts using the bottom two holes (from the top of the deck).
  • Using a 5/16″ x 1″ carriage bolt on the top-most bolt hole work from the outside-in, (bolt the head to the outside of the deck) bolting the front leg to the deck frame.
  • Place a 5/16″ flat washer, followed by a 5/16″ lock washer, then a 5/16″ nut onto the carriage bolt and tighten until the lock washer is seated. Do not over torque the carriage bolt.
  • Using a 5/16″ x 1″ carriage bolt on the middle bolt hole work from the outside-in, (bolt the head to the outside of the deck) bolting the cross brace/front eg to deck frame.
  • Using a 5/16″ x 1″ carriage bolt on the lower bolt hole work from the outside-in (bolt the head to the outside of the deck) bolting the cross brace to the front leg.
  • For both of the above carriage bolts, place a 5/16″ flat washer, followed by a 5/16″ lock washer, then a 5/16″ nut onto the carriage bolt and tighten until the lock washer is seated. Do not over torque the carriage bolt.
  • Repeat steps 1 – 8 (listed above) for the other front leg.

REAR LEG MOUNTING

(Note LHS and RHS Rear Leg)

  • Slide two 3/8″ x 1 1/2″ carriage bolt heads into the capture channel on the underside rear of the deck frame using the provided access holes in the capture channel.
  • Mount the rear leg onto the 3/8″ x 1 1/2″ carriage bolts, followed by 3/8″ flat washers and 3/8″ nylock nuts–do not tighten.
  • Align the four 25/64″ holes on the rear leg z-bar with matching holes on the deck frame z-bar. NOTE: on an 8’ deck or 7’ deck where a different placement of the rear leg would be advantageous due to box size, use the 25/64″ holes in leg as a template and match-drill 25/64″ holes into deck frame z-bar.
  • Place a 5/16″ x 1″ carriage bolt through the deck frame z-bar then through the rear leg z-bar (working from the inside out so that the head of the bolt is on the inside of the deck).
  • Tighten the two already installed 3/8″ nylock nuts. Do not over torque the carriage bolt.
  • Repeat steps 1 – 6 (listed above) for the other rear leg.

HEADACHE RACK ASSEMBLY

  • Mount headache rack in position in front of deck.
  • Align the two 5/16″ holes in the front of the deck frame with match-drilled holes in headache rack base.
  • Install a 5/16″ flat washer onto a 5/16″ x 3″ hex head bolt, work bolt from top down into aligned deck frame/headache rack.
  • Install a 5/16″ flat washer and 5/16″ nylock nut onto the 5/16″ x 3″ hexhead bolt and tighten.
  • Repeat on other side of headache rack.
  • Repeat bolting process at the end of the headache rack gusset (in centre of headache rack), using the 5/16” fender washer (which is larger than the flat washers).

LED LIGHT ASSEMBLY

  • Fit a grommet into one of the 3/4” holes in the deck side.
  • Thread the appropriate LED light pigtail through the grommet (red LEDs in rear, amber LEDs in front).
  • Plug the pig-tail on the LED into the matching pig-tail in the deck harness.
  • Push the LED into the grommet.
  • Repeat steps 1-4 (listed above) for all LEDs.

Prior to assembly, check that you have all the necessary hardware:

FRONT LEG / CROSS BRACE MOUNTING

(Note LHS and RHS Front Leg)

  • Align the two 25/64″ holes on the side of the front leg with matching holes on the deck frame z-bar.
  • Place a 5/16″ x 1″ carriage bolt through the deck frame z-bar, then through the front leg (working from the inside-out, so that the head of the bolt is on the inside of the deck).
  • Place a 5/16″ flat washer, followed by a 5/16″ lock washer, then a 5/16″ not over torque the carriage bolt.
  • On the front of the front leg there are three holes for additional 5/16″ carriage bolts. The cross bracing mounts using the bottom two holes (from the top of the deck).
  • Using a 5/16″ x 1″ carriage bolt on the top-most bolt hole work from the outside-in, (bolt the head to the outside of the deck) bolting the front leg to the deck frame.
  • Place a 5/16″ flat washer, followed by a 5/16″ lock washer, then a 5/16″ nut onto the carriage bolt and tighten until the lock washer is seated. Do not over torque the carriage bolt.
  • Using a 5/16″ x 1″ carriage bolt on the middle bolt hole work from the outside-in, (bolt the head to the outside of the deck) bolting the cross brace/front eg to deck frame.
  • Using a 5/16″ x 1″ carriage bolt on the lower bolt hole work from the outside-in (bolt the head to the outside of the deck) bolting the cross brace to the front leg.
  • For both of the above carriage bolts, place a 5/16″ flat washer, followed by a 5/16″ lock washer, then a 5/16″ nut onto the carriage bolt and tighten until the lock washer is seated. Do not over torque the carriage bolt.
  • Repeat steps 1 – 8 (listed above) for the other front leg.

REAR LEG MOUNTING

(Note LHS and RHS Rear Leg)

  • Slide two 3/8″ x 1 1/2″ carriage bolt heads into the capture channel on the underside rear of the deck frame using the provided access holes in the capture channel.
  • Mount the rear leg onto the 3/8″ x 1 1/2″ carriage bolts, followed by 3/8″ flat washers and 3/8″ nylock nuts–do not tighten.
  • Align the four 25/64″ holes on the rear leg z-bar with matching holes on the deck frame z-bar. NOTE: on an 8’ deck or 7’ deck where a different placement of the rear leg would be advantageous due to box size, use the 25/64″ holes in leg as a template and match-drill 25/64″ holes into deck frame z-bar.
  • Place a 5/16″ x 1″ carriage bolt through the deck frame z-bar then through the rear leg z-bar (working from the inside out so that the head of the bolt is on the inside of the deck).
  • Tighten the two already installed 3/8″ nylock nuts. Do not over torque the carriage bolt.
  • Repeat steps 1 – 6 (listed above) for the other rear leg.

HEADACHE RACK ASSEMBLY

  • Mount headache rack in position in front of deck.
  • Align the two 5/16″ holes in the front of the deck frame with match-drilled holes in headache rack base.
  • Install a 5/16″ flat washer onto a 5/16″ x 3″ hex head bolt, work bolt from top down into aligned deck frame/headache rack.
  • Install a 5/16″ flat washer and 5/16″ nylock nut onto the 5/16″ x 3″ hexhead bolt and tighten.
  • Repeat on other side of headache rack.
  • Repeat bolting process at the end of the headache rack gusset (in centre of headache rack), using the 5/16” fender washer (which is larger than the flat washers).

LED LIGHT ASSEMBLY

  • Fit a grommet into one of the 3/4” holes in the deck side.
  • Thread the appropriate LED light pigtail through the grommet (red LEDs in rear, amber LEDs in front).
  • Plug the pig-tail on the LED into the matching pig-tail in the deck harness.
  • Push the LED into the grommet.
  • Repeat steps 1-4 (listed above) for all LEDs.

TESTIMONIALS

I’ve had a Nash deck for about 4 years now and I absolutely love it. I use it primarily for carrying longer mountain sleds and the occasional ATV. I’ve had a few other brands over the years, and this is the first deck in which I do not need to get re-welded, all the others cracked every year. I would definitely recommend this deck to others in the market for one, it’s worth the money, especially at that price point.​
LendynAirdrie, AB
I got a Nash Deck and I love it! I have had no problems with it. I have had 2 sleds on it and works awesome. I bought it because it was not over-priced like the other decks around. I also know lots of welders so I figured I would give it a try and if it needed to be beefed up, I had people to help me. BUT so far it has been great and you can't beat the price! They company is great to deal with. I had a welder buddy look at it and he said the welding on it looks pretty good. So for the dollar value you can’t go wrong.
MattAbbotsford, BC
My boyfriend bought a deck from Nash Truck Decks and it was an amazing experience. Customer service was amazing. We initially didn’t know how to work the wiring and they were really helpful in sorting that out. Rebekah was really quick to reply to our emails and calls. Their product is very durable and I am able to extend the sides and drive the quads onto the deck myself. I would totally recommend this product to anyone.
KimCalgary, AB
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