How to
Install
EASY INSTALLATION SO YOU CAN GET OUTDOORS

Kit Includes:
- Front Left Leg
- Rear Left Leg
- Assembled Deck
- Frontline Right Leg
- Cross Brace Members (2)
- Deck
- Rear Right Leg
- Headache Rack
Hardware Included:
QTY Size Length Description Destination:
- 18 5/16 1″ Carriage Bolt Rear & Front Legs, Cross Brace
- 18 5/16 – Nut Rear & Front Legs, Cross Brace
- 18 5/16 – Flat Washer Rear & Front Legs, Cross Brace
- 18 5/16 – Lock Washer Rear & Front Legs, Cross Brace
- 4 3/8 1 1/2″ Carriage Bolt Rear Legs/Capture Channel
- 4 3/8 – Flat Washer Rear Legs/Capture Channel
- 4 3/8 – Nylock Nut Rear Legs/Capture Channel
- 3 5/16 3″ Hex Head Bolt Headache Rack
- 5 5/16 – Flat Washer Headache Rack
- 1 5/16 – Fender Washer Headache Rack
- 3 5/16 – Nylock Nut Headache Rack
- 4 – LED with Grommet Deck Sides
1 Install Kit Containing:
- Four 1/2” x 2-1/2” Grade 8 Hex Head Bolts, Four 1/2” Nylock Nuts, Four
- 1/2” Flat Washers, Four 1/2” USS Flat Washers, Four Composite
- Backing Plates.
Your New Truck Deck Will Arrive In One of Two Formats:
- Assembled and ready for install:
- Knock Down format with front legs, rear legs, front cross bars, headache rack and clearance lights requiring assembly:
If your deck arrived in assembled format, skip Assembly Instructions” and move directly to “Final Installation Instructions.”
Prior to assembly, check that you have all the necessary hardware:
FRONT LEG / CROSS BRACE MOUNTING
(Note LHS and RHS Front Leg)
- Align the two 25/64″ holes on the side of the front leg with matching holes on the deck frame z-bar.
- Place a 5/16″ x 1″ carriage bolt through the deck frame z-bar, then through the front leg (working from the inside-out, so that the head of the bolt is on the inside of the deck).
- Place a 5/16″ flat washer, followed by a 5/16″ lock washer, then a 5/16″ not over torque the carriage bolt.
- On the front of the front leg there are three holes for additional 5/16″ carriage bolts. The cross bracing mounts using the bottom two holes (from the top of the deck).
- Using a 5/16″ x 1″ carriage bolt on the top-most bolt hole work from the outside-in, (bolt the head to the outside of the deck) bolting the front leg to the deck frame.
- Place a 5/16″ flat washer, followed by a 5/16″ lock washer, then a 5/16″ nut onto the carriage bolt and tighten until the lock washer is seated. Do not over torque the carriage bolt.
- Using a 5/16″ x 1″ carriage bolt on the middle bolt hole work from the outside-in, (bolt the head to the outside of the deck) bolting the cross brace/front eg to deck frame.
- Using a 5/16″ x 1″ carriage bolt on the lower bolt hole work from the outside-in (bolt the head to the outside of the deck) bolting the cross brace to the front leg.
- For both of the above carriage bolts, place a 5/16″ flat washer, followed by a 5/16″ lock washer, then a 5/16″ nut onto the carriage bolt and tighten until the lock washer is seated. Do not over torque the carriage bolt.
- Repeat steps 1 – 8 (listed above) for the other front leg.
REAR LEG MOUNTING
(Note LHS and RHS Rear Leg)
- Slide two 3/8″ x 1 1/2″ carriage bolt heads into the capture channel on the underside rear of the deck frame using the provided access holes in the capture channel.
- Mount the rear leg onto the 3/8″ x 1 1/2″ carriage bolts, followed by 3/8″ flat washers and 3/8″ nylock nuts–do not tighten.
- Align the four 25/64″ holes on the rear leg z-bar with matching holes on the deck frame z-bar. NOTE: on an 8’ deck or 7’ deck where a different placement of the rear leg would be advantageous due to box size, use the 25/64″ holes in leg as a template and match-drill 25/64″ holes into deck frame z-bar.
- Place a 5/16″ x 1″ carriage bolt through the deck frame z-bar then through the rear leg z-bar (working from the inside out so that the head of the bolt is on the inside of the deck).
- Tighten the two already installed 3/8″ nylock nuts. Do not over torque the carriage bolt.
- Repeat steps 1 – 6 (listed above) for the other rear leg.
HEADACHE RACK ASSEMBLY
- Mount headache rack in position in front of deck.
- Align the two 5/16″ holes in the front of the deck frame with match-drilled holes in headache rack base.
- Install a 5/16″ flat washer onto a 5/16″ x 3″ hex head bolt, work bolt from top down into aligned deck frame/headache rack.
- Install a 5/16″ flat washer and 5/16″ nylock nut onto the 5/16″ x 3″ hexhead bolt and tighten.
- Repeat on other side of headache rack.
- Repeat bolting process at the end of the headache rack gusset (in centre of headache rack), using the 5/16” fender washer (which is larger than the flat washers).
LED LIGHT ASSEMBLY
- Fit a grommet into one of the 3/4” holes in the deck side.
- Thread the appropriate LED light pigtail through the grommet (red LEDs in rear, amber LEDs in front).
- Plug the pig-tail on the LED into the matching pig-tail in the deck harness.
- Push the LED into the grommet.
- Repeat steps 1-4 (listed above) for all LEDs.
Prior to assembly, check that you have all the necessary hardware:
FRONT LEG / CROSS BRACE MOUNTING
(Note LHS and RHS Front Leg)
- Align the two 25/64″ holes on the side of the front leg with matching holes on the deck frame z-bar.
- Place a 5/16″ x 1″ carriage bolt through the deck frame z-bar, then through the front leg (working from the inside-out, so that the head of the bolt is on the inside of the deck).
- Place a 5/16″ flat washer, followed by a 5/16″ lock washer, then a 5/16″ not over torque the carriage bolt.
- On the front of the front leg there are three holes for additional 5/16″ carriage bolts. The cross bracing mounts using the bottom two holes (from the top of the deck).
- Using a 5/16″ x 1″ carriage bolt on the top-most bolt hole work from the outside-in, (bolt the head to the outside of the deck) bolting the front leg to the deck frame.
- Place a 5/16″ flat washer, followed by a 5/16″ lock washer, then a 5/16″ nut onto the carriage bolt and tighten until the lock washer is seated. Do not over torque the carriage bolt.
- Using a 5/16″ x 1″ carriage bolt on the middle bolt hole work from the outside-in, (bolt the head to the outside of the deck) bolting the cross brace/front eg to deck frame.
- Using a 5/16″ x 1″ carriage bolt on the lower bolt hole work from the outside-in (bolt the head to the outside of the deck) bolting the cross brace to the front leg.
- For both of the above carriage bolts, place a 5/16″ flat washer, followed by a 5/16″ lock washer, then a 5/16″ nut onto the carriage bolt and tighten until the lock washer is seated. Do not over torque the carriage bolt.
- Repeat steps 1 – 8 (listed above) for the other front leg.
REAR LEG MOUNTING
(Note LHS and RHS Rear Leg)
- Slide two 3/8″ x 1 1/2″ carriage bolt heads into the capture channel on the underside rear of the deck frame using the provided access holes in the capture channel.
- Mount the rear leg onto the 3/8″ x 1 1/2″ carriage bolts, followed by 3/8″ flat washers and 3/8″ nylock nuts–do not tighten.
- Align the four 25/64″ holes on the rear leg z-bar with matching holes on the deck frame z-bar. NOTE: on an 8’ deck or 7’ deck where a different placement of the rear leg would be advantageous due to box size, use the 25/64″ holes in leg as a template and match-drill 25/64″ holes into deck frame z-bar.
- Place a 5/16″ x 1″ carriage bolt through the deck frame z-bar then through the rear leg z-bar (working from the inside out so that the head of the bolt is on the inside of the deck).
- Tighten the two already installed 3/8″ nylock nuts. Do not over torque the carriage bolt.
- Repeat steps 1 – 6 (listed above) for the other rear leg.
HEADACHE RACK ASSEMBLY
- Mount headache rack in position in front of deck.
- Align the two 5/16″ holes in the front of the deck frame with match-drilled holes in headache rack base.
- Install a 5/16″ flat washer onto a 5/16″ x 3″ hex head bolt, work bolt from top down into aligned deck frame/headache rack.
- Install a 5/16″ flat washer and 5/16″ nylock nut onto the 5/16″ x 3″ hexhead bolt and tighten.
- Repeat on other side of headache rack.
- Repeat bolting process at the end of the headache rack gusset (in centre of headache rack), using the 5/16” fender washer (which is larger than the flat washers).
LED LIGHT ASSEMBLY
- Fit a grommet into one of the 3/4” holes in the deck side.
- Thread the appropriate LED light pigtail through the grommet (red LEDs in rear, amber LEDs in front).
- Plug the pig-tail on the LED into the matching pig-tail in the deck harness.
- Push the LED into the grommet.
- Repeat steps 1-4 (listed above) for all LEDs.